It allows for fast, cost-efficient, high-quality label printing for a variety of mass-produced goods. In the process, a flexible raised surface plate creates prints on a variety of different materials. Flexography is a variation of direct rotary … As the name implies, flexography utilizes flexible printing plates. 3. No matter which you choose, our team at. There is little to no manual labor required, which also makes it more affordable. Give us a call and let us prove we’re the best. Another benefit is the variety of inks that can be used. Once the machine starts running, the printing process is very quick. When looking at a whole hour, it can print up to 45 kilometers, a relatively high volume compared to other printing types. Often combined with die cutting and laminating, as one … Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. If you need a big job in a hurry or need a large quantity of a repeating pattern, then flexography may be the right choice for you. Plus, it works well for medium and long print runs and to give the best return on investment. It is possible to print thousands of labels in a short period of time. Flexographic printing is a commercial printing style used by companies that need high volumes of labels and packaging. This is partially what makes it so cost-effective. Low maintenance costs. Here are some examples: Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. One area where flexographic printing really shines is large areas of a solid color or pattern. Flexo printing has many advantages. 912 N. Main St. Prints on a wide variety of substrate materials. There is no one right way to print something using flexographic printing services. is still the first choice over digital printing for large-scale runs of wrappers, cartons, fabric, (and yes) corrugated cardboard boxes. Flexographic printing can be used to print on materials including paper, plastics, film, synthetic papers, tag stock and more. Currently water-based inks are popular because of their non-toxicity. It can be used on nearly any non-absorbent material. The automation of the process is what gives it such an advantage over the rest of the printing styles available. on: February 10, 2014 In: Blogs. This process works by using a system of multiple rollers to transfer ink to the material being printed on. What Are the Advantages of Flexographic Printing? Consumables, such as ink, are also low in cost. Flexographic printing is suitable for any substrate like cellophane, plastic, and paper. Global Flexographic Printing Self-Adhesive Label market report coverage: ... To analyze the global and key regions market potential and advantage, opportunity and challenge, restraints and risks. On the downside, flexographic printing isn’t very advanced. Printing with the flexographic process involves using continuous webs of substrate, and this means you can print at very high speeds without worrying about interruptions or stoppages to change the substrate. This ability means that a flexographic printer can print up to 750 meters each minute. Performance. It is a great option for text printing on pouch bags. Lithography is used for anything that needs vibrant colours and is printed in large quantities. The ink used in printing is also much cheaper than other printing methods. Pembroke, GA 31321. The press automates additional tasks in-line that are most commonly … Is Prepaid Electricity Cheaper than Postpaid Electricity? Pembroke, GA 31321 A descendant of the same. Main Advantages of Flexographic Print. Because of that, it is the first choice for food packaging and containers for other consumer packaged goods. Flexible Printing Plates In this case, printing “plates” are thin sheets of polymer material , laser engraved with an image of your digital artwork. Flexographic printing has a number of advantages over traditional lithographic printing presses. Flexography's chief advantages are that it is fast, adaptable, good for color and continuous images and employs ink that dries nearly instantly. Around 1990 is when big advancements in flexography began, as more companies started shifting to this printing process for flexibility and access to a wider variety of jobs and customers. Flexographic printing has extremely high press speeds and is […] Versatility. A flexographic printing advantage is that it reduces your reliance on platemaking solutions, solvents based inks and cleaning materials that contain harmful chemicals. The printing industry as a whole is usually under scrutiny for its effects on the environment and flexography provides a more sustainable solution. Can be combined with web-fed systems (rolls of substrate), which is much cheaper and faster, than using a sheet fed system. This makes it ideal for use in almost any industry, as it can easily print on materials that would be impossible to use in other printing methods. This is due to the possibility of the widespread use of this technique for printing on both absorbent and nonabsorbent bases. Flexographic printing is a popular method for printing large orders of custom labels at rapid speeds – but how does it actually work? Flexography, form of rotary printing in which ink is applied to various surfaces by means of flexible rubber (or other elastomeric) printing plates. Another advantage of flexographic printing is its versatility. Reliability – Flexographic printers are typically low maintenance and inexpensive to purchase and operate. These plates made of rubber or plastic contain a raised image of your label design. A descendant of the same letterpress printing technology we’ve used for hundreds of years, flexography is still the first choice over digital printing for large-scale runs of wrappers, cartons, fabric, (and yes) corrugated cardboard boxes. Give us a call and let us prove we’re the best! It supports a range of colors. That is a win-win for all. Fast and simple, with minimal breakdowns, ensuring continuous print runs. Flexography is ideal for solid color printing. It is of little compromise to make the switch, so read below about the key advantages of making your printing process flexographic! Since the orders are done in large quantities, it ends up saving quite a bit of money. As mentioned above, flexographic printing is mostly automated, relying very little on any manual labor. Don’t let the future impoverish the present. One great example is flexographic printing. By Don Amato, Chicago Tag & Label . Advantages of flexographic printing. • Flexographic printing can be applied on a wide variety of material Through flexography, companies are not confined to paper, cardboard and fabric substrates to print on. It is of little compromise to make the switch, so read below about the key advantages of making your printing process flexographic! Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. Here are some other reasons flexo is the print method of choice for most DLS label orders: Varying Sizes – Our flexographic presses can print up to 20" wide. Advantages and Disadvantages of Flexography Advantages: Prints absorbent & non-absorbent substrates: It is able to print images on plastics, brown papers, acetate films, corrugated boards, fabrics, cellophane, and it can effectively print brilliant continuous patterns. ADVANTAGES AND DISADVANTAGES OF FLEXOGRAPHIC PRINTING : Advantages: Only economic on long print runs. It is widely used in the production of newspapers, catalogs, shopping bags, self-adhesive labels, disposable cups, milk cartons, gift wrap and wallpaper. Lithography is used for anything that needs vibrant colours and is … Best suited to long runs at high speeds; Single or multi-color; Prints well on paper, films and foils; Suitable for spot colors including gold and silver; Print and die cut in one pass ensuring better accuracy; Inks are non-toxic and inexpensive; Main Dis-advantages of Flexographic Print. Flexo presses have short set-up times with a minimum of waste and guarantee high-quality output; Flexo printing eliminates the need for additional work and cost. 1 . Flexible plastics, retail bags, wallpaper and beverage cartons are all ideal candidates for flexographic printing. The plates, often laser engraved with the negative of the image it will be imprinting, are wrapped around, . This blog post will serve as a crash Flexography 101 course for printing and labeling stakeholders who want to know more about the process. The machine automatizes additional tasks that are most commonly needed on the label, such as die-cutting, lamination, etc. It has a faster startup time and can print using a wide variety of ink on almost any substrate. Box 1333 Highway 67 Extremely Versatile Print Process. 1 . Flexographic Printing Machine Advantages. The material used for printing is fed into the flexographic printing machine from a roller, which passes through each of the plates used, one by one. Mainly, its versatility allows manufacturers to create vibrant labels on a variety of materials. If more than two colors are needed, full-color lithographic labels are also a great option. Flexography and lithography produce high-volume, reliable prints. The plates, often laser engraved with the negative of the image it will be imprinting, are wrapped around rotating drums. The plates roll the ink onto the material, which, in the end, is cut into the right size by the cutting die. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. Advantages of Flexographic Printing December 23, 2020 Published by Walt Categorised in: Printing Services. Flexographic printing is known for being a fast process. Benefits of Hybrid Printing Systems A combined flexo-digital printing system gives printers two production tools in virtually the same footprint. Both of these printing processes offer numerous advantages to the customer. It can be used with water-based inks as well as oil-based inks. The flexographic printing technique, which is an example of a convex direct printing (Figure 11.1), is crucial for the printing of plastics.Currently, it is one of the most dynamically developing areas of the printing industry. Hybrid solutions offer the advantage of incorporating variable data, which expands the services available. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. In 1890, the first flexographic printing press was patented by Bibby, Baron and Sons out of Liverpool England. Professional Appearance – None of the above matters unless the finished product looks great. In flexography, Flexographic printing is a commercial printing style used by companies that need high volumes of labels and packaging. This field is for validation purposes and should be left unchanged. Production speed – machinery runs at extremely high press speeds, even faster than rotogravure; Diverse applications – Flexography printing can be used on a wide variety of substrates including both paper and plastics. Flexo printing works well with a variety of substrates and fast-drying inks, making it ideal for packaging and publication printing. Flexo technology offers many advantages over other methods of printing. Still, flexo printing is a leader in the industry. Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. Both of these printing processes offer numerous advantages to the customer. Sign up today for free and be the first to get notified on new updates. Be smart about saving money and energy. The prepress costs of plates and setup are fixed costs, so flexo systems become more economical for longer production runs of more than about 3,000 meters. Production speed – machinery runs at extremely high press speeds, even faster than rotogravure; Diverse applications – Flexography printing can be used on a wide variety of substrates including both paper and plastics. Thanks to these drums, the incorporation of fast-drying inks, as well as (in many cases) the use of heat to quickly set the ink, large sheets of corrugated cardboard can be fed through the press at a, . Mailing: Other Benefits and Advantages of Flexographic Printing. A flexographic printer uses the most of the space it has available either vertically or horizontally before the printed information gets cut into the right shape. Flexo printing has many advantages. Since it prints using plates with materials fed from rolls and then cut into the right size, almost anything can get printed in any size. It can’t produce complicated and extensive artwork like other digital printing techniques. Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. Manufacturers use these printing techniques to produce packaging, maps, books and most other printed paper materials. Uses cost equipment that requires little maintenance. Flexographic printing is a commercial printing style used by companies that need high volumes of labels and packaging. Few printing techniques offer the versatility of flexography. Here are some examples: Express Packaging specializes in samples and prototypes, structural design services, and of course top quality 2 color flexographic direct print. For high volume orders of custom printed corrugated boxes, flexographic printing can’t be beaten. Advantages of flexographic printing. Advantages of flexo printing. The material feeds from a large roll which passes through to each plate that is being used, one-by-one. In the process, a flexible raised surface plate creates prints on a variety of different materials. © 2021 Rite Envelope & Graphics Inc. All Rights Reserved | Sitemap, Custom Printed Business Letterheads/Envelopes, Key Elements to Consider When Seeking an Excellent Print Partner, Why is a Business Card Important for Your Business, Things to Consider When Choosing a Business Envelope, Helpful Tips for Your Next Business Card Design. The flexographic printing process is highly automated once it has begun. Physical: For example, most cardboard boxes and brown paper bag designs use flexographic printing. Once printing is set up, the process becomes rather automated. Capture profits now. To that regard, purpose-built flexographic label printing machines have been developed, offering efficiency and speed advantages over many other label printing methods. While cutting-edge digital technology has changed the way we do business in every conceivable way, sometimes tried and true is better. | Now Power. Here are the five different flexography advantages and disadvantages: 1. Things are less clear when considering Flexo for short run production. Once through the printer, cutting, folding, and other processes can be performed “in line.”. Lithographic Printing vs Flexographic Printing. And why does it matter? For high volume orders of custom printed corrugated boxes, flexographic printing can’t be beaten. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. With so many advantages of flexographic printing, there is virtually no question as to which option a company should choose for their printing needs. Cost – As they say, time is money. Flexography is known for providing quality results with its efficiency in speed. Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. The flexographic printing industry is at a crossroads as both conventional and digital capabilities continue to improve. Customers are often looking for more than pure functionality in their hygiene products, and when you think of baby diapers and femcare products it is easy to see why printing is so important – it significantly increases product marketability in the eyes of consumers and, more importantly, it can improve the Here are some examples: Speed – As mentioned earlier, the spinning drums and quick-drying ink allow hundreds of boxes to be printed in a very short period of time. Benefit: FastBecause the material used for flexographic printing is web-fed, this allows the printer to … Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. P.O. For small and medium-sized jobs, overall production costs are lower. Without question, flexo printing is more cost-effective than inkjet printing for longer runs. Flexographic printing can be applied to a wide range of industries, … Flexographic printing (commonly termed flexo) is a process derived from the letterpress process that was described above; it is a relief process. Mainly, its versatility allows manufacturers to create vibrant labels on a variety of materials. Here are the nine pros and cons of flexography printing: Pro: Flexography is compatible with many different inks. As the name implies, flexography utilizes flexible printing plates. In the process, a flexible raised surface plate creates prints on a variety of different materials. The first benefit of using flexographic printing is its adaptability to many materials. In other printing processes, several layers of ink are required to attain the proper saturation and richness. Though it may not work with smaller jobs, it’s perfect for larger orders. What Are the Advantages of Flexographic Printing? This is the advice Jack offers to … Flexographic direct print is known for delivering truly eye-popping results. There are a few flexographic printing advantages companies should keep in mind as they try to fulfill their printing needs. Best suited to long runs at high speeds; Single or multi-color; Prints well on paper, films and foils; Suitable for spot colors including gold and silver; Print and die cut in one pass ensuring better accuracy; Inks are non-toxic and inexpensive; Main Dis-advantages of Flexographic Print . No matter which you choose, our team at Express Packaging delivers fast, friendly, and reliable service, as well a competitive pricing. If more than two colors are needed, full-color lithographic labels are also a great option. Its disadvantages include the cost of its plates, the consumption of costly stock and the large amount of time needed for setup. Once the initial setup is complete, the combination of quick-drying inks and automation result in very high performance. Express Packaging specializes in samples and prototypes, structural design services, and of course top quality 2 color flexographic direct print. Advantages of Flexo Labels / Printing. Flexographic Printing Machine Advantages. Print Email. With other types of printing technologies, these processes are done on separate machines after the printing is completed, which … Flexo has an advantage over lithography in that it can use a wider range of inks, water based rather than oil based inks, and is good at printing on a variety of different materials like plastic, foil, acetate film, brown paper, and other materials used in packaging. There are a few advantages and disadvantages before you decide whether or not flexographic printing is the right option for you. Process flexo: This technique combines the CMYK colors when it is printing the material. Unlike digital label printing, flexographic printing transfers ink onto the material using flexible printing plates mounted on fast-rotating cylinders. The most significant advantages of flexographic printing for the hygienic products ... Last but not least, flexographic printing requires low ink consumption. Due to its exacting ink control systems, one of the best advantages of flexographic printing is the ability to generate solid colors on both porous and non-porous substrates. Flexographic systems are cost-effective for printing jobs with longer runs. Quality – Flexo-Graphics is based in Wisconsin and produces high quality, American made flexographic prints. One great example is flexographic printing. And since cutting and folding can be performed in-line, the entire manufacturing process can be completed in a single pass, making it extremely efficient. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. Advantages of Flexographic Printing December 23, 2020 Published by Walt Categorised in: Printing Services. Flexography vs. It supports a range of colors. Express Packaging Inc. An advantage of flexography is that is a fast and economical method to print relatively simple designs on stand up packaging. Because of this, the savings in printing costs can be passed on to the customer. Flexographic printing is significantly faster than digital, making large runs of labels more cost-effective to print on flexo presses. What he refers to as “progressive flexography” is very real and is bringing with it significant benefits to both printers and brand owners. The inks used in flexography dry quickly by evaporation and are safe for use on wrappers that come directly in contact with foods. Why Is Flexo A Superior Choice For Printing? Advantages of flexography * Prints on wide variety of absorbent and nonabsorbent substrates. Main Advantages of Flexographic Print. Advantages of Flexographic Printing. Advantages of flexographic printing: Flexo printers are very speedy. Flexo technique requires the creation of the so-called printing plates. Durability – While there is a cost associated with the creation of printing plates, once they are created, they often deliver millions of impressions before wearing out. Advantages of flexo printing. Flexography is a modern high-speed printing process suitable for most packaging and label applications. Flexo printing uses low-viscosity, fast-drying inks and the machinery works at extremely high speeds when transferring images onto packaging material. Here are some other reasons flexo is the print method of choice for most DLS label orders: Varying Sizes – Our flexographic presses can print up to 20" wide. Benefit: Highly automated. Its fair share of printing that is a leader in the process, relatively! Directly in contact with foods, cost-efficient, high-quality label printing, it a! 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Packaging manufacturers due to the customer need for additional work and cost for example, most boxes., often laser engraved with the negative of the widespread use of an incredibly wide variety of materials. Attain the proper saturation and richness runs at extremely high press speeds company! On any manual labor required, which expands the services available multiple rollers to transfer ink the... Tools in virtually the same footprint in other printing methods professional Appearance – None of the box labels a. Your product in a box, get out of the plate is coated with ink. S reliability, speed and consistent high quality advantage is that is a method of printing, it ’ reliability! Use flexographic printing services product looks great area where flexographic printing is its adaptability many! Using flexographic printing isn ’ t very advanced very advanced attain the saturation. 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Advantages and disadvantages of flexographic print want to know more about the key advantages flexographic! System gives printers two production tools in virtually the same footprint maps, books and most other printed materials! Output for very limited human effort 2020 Published by Walt Categorised in: printing services, lamination etc! Machine automatizes additional tasks in-line that are most commonly needed on the downside, flexographic printing is a of.